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BONDERITE® M-ZN 198X

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Zinc-Phosphate Coating Agent for Immersion Bath Systems for Steel Cold Forming Surface Preparation

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Product Overview

BONDERITE® M-ZN 198X is a powerful chemical solution for zinc phosphate coating steel surfaces in cold deformation metalworking processes.  BONDERITE® M-ZN 198X is added to an immersion bath system that completely covers and forms a zinc phosphate conversion coating that imparts a dark black color and protects the rod or wire surface during cold forming processes.   

Applications

BONDERITE® M-ZN 198X is engineered for effective use in immersion bath systems at various dilution ratios depending on the type of metalworking process.  Recommended starting ratios are listed below based on operation type:
 
Batch Operation Per 100 Gallons
47 pounds or 3.5 gallons BONDERITE® M-ZN 198X
51 pounds or 4.2 gallons BONDERITE® M-AD 198X
 
Strand Operation
94 - 188 pounds or 7 - 14 gallons BONDERITE® M-ZN 198X
102 - 204 pounds or 8.4 - 16.8 gallons BONDERITE® M-AD 198X
 
Tubing Operation
47 - 58 pounds or 3.5 - 4.3 gallons BONDERITE® M-ZN 198X
51 - 63 pounds or 4.2 – 5.2 gallons BONDERITE® M-AD 198X
 
Extrusion Operation
47 – 80 pounds or 3.5 - 6.0 gallons BONDERITE® M-ZN 198X
51 - 87 pounds or 4.2 – 7.0 gallons BONDERITE® M-AD 198X

Features & Benefits

Reduces Friciton Experienced on Rod/Wire Surface 
Rapid Phosphate Coating Times 
Reflective Dark Color Coating

Problems Solved

BONDERITE® M-ZN 198X helps provide a solution to the following industry problems: 
 
High Friction and Damage to Drawing Die
Surface Impurities or Cracking During Cold Forming Operations

Product Specifications

Appearance: Green Liquid
Specific Gravity: 1.61 – 1.62
 
Operation & Control Specifications – Wire/Cold Heading
Batch Operation
Acid Ratio:  5 to 9
Total Acid (Points):   23 – 25
Time (Minutes):   2 – 10
 
Strand Operation
Total Acid (Points):   46 – 100
Time (Seconds):  5 to 30
Accelerator:  1 to 7.5 points
Temperature: 170°F to 185°F (76°C to 85°C)
 
Tubing Operation
Total Acid (Points):   24 – 30
Time (Minutes):  2 to 10
Accelerator:  1 to 7.5 points
Temperature: 170°F to 190°F (76°C to 85°C)
 
Extrusion Operation
Total Acid (Points):   24 – 40
Time (Minutes):  3 to 10
Accelerator:  1 to 7.5 points
Temperature: 170°F to 190°F (76°C to 85°C)

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